Custom Cable Assemblies

For over 60 years, Sandin Manufacturing has provided top-quality custom cable assemblies to meet the requirements of challenging applications across a broad range of industries. We offer a comprehensive selection of competitively priced wire rope products that include:

At Sandin Manufacturing, our in-house CNC machining and extrusion services, combined with our commitment to delivering the highest level of quality, ensure every custom cable assembly we produce offers optimal reliability and performance.

What Is Custom Cable Assembly?

A cable assembly consists of at least one cable fitting pressed or swaged to a wire rope. Unlike electrical cable assemblies that transmit data or power, mechanical cable assemblies support a load, achieve motion, or both. A custom cable assembly is tailored to a specific application to support optimal functionality and seamless integration.

Custom cable assemblies provide several benefits over standard cable assemblies:

• Enhanced performance. Tailoring the assembly to match exact requirements optimizes performance within the specific application.
• Improved durability. Construction methods and materials are chosen based on their capacity to withstand the environmental demands of the application, effectively improving durability.
• Simplified installation. Custom assemblies offer easy integration, reducing errors and installation time.
• Space and weight efficiency. Combining various functions into a single assembly can reduce overall weight and physical footprint.

Custom Cable Assembly Capabilities

At Sandin Manufacturing, the following capabilities allow us to deliver high-quality custom cable assemblies that meet or exceed our customers’ expectations:

• CNC machining. Our advanced CNC machining capabilities enable us to provide precision components that meet exact requirements for custom cable assemblies.
• Coiled cable assemblies. We specialize in designing and manufacturing plastic-coated and bare coiled custom cable assemblies that offer space-saving benefits and unsurpassed flexibility to meet the demands of various applications. Our in-house design and technical staff operate from a precision cable and wire manufacturing facility to meet custom requirements with on-time delivery.
• Extrusion. Our in-house extrusion services produce various jacketing materials and custom coatings in several different colors to enhance performance and durability for strand, aircraft-type, and wire rope cables. At Sandin Manufacturing, the top priorities for our extrusion services are fast turnaround times, quality, and consistency.
• Hydroforming. We offer hydroforming services to produce complex components and shapes with high precision, catering to specialized requirements. Our hydroforming equipment can produce compliant Mil-Spec and spherical components.
• Swaging. Our state-of-the-art manufacturing facility features swaging machines in several sizes to create secure fittings for cables of any diameter.
• Tensile testing. We conduct stringent tensile testing in-house at our Michigan City, Indiana, facility. Our quality department verifies the integrity and strength of every cable assembly so that they meet client specifications and industry standards. In addition to providing material certifications with every shipment, we also offer destructive tensile testing of a sample piece.
• Zinc die casting. Zinc die casting ensures complex fittings are corrosion-resistant with dimensional consistency and precise surface quality.

These capabilities enable us to tackle projects of any complexity, providing innovative solutions that align with the exact specifications of your application.

Contact the Experts at Sandin Manufacturing

For over six decades, Sandin Manufacturing has specialized in providing custom cable assembly services for various applications and industries. Our comprehensive in-house capabilities and dedication to providing innovative, competitively priced products position us as an industry-leading supplier of custom cable assemblies. We engineer custom products to meet or exceed the performance and reliability needs of diverse businesses.

At Sandin Manufacturing, no job is too big or too small. As an ISO 9001:2015 certified company, we supply quality solutions from the first part to the millionth part and beyond. We take pride in providing unsurpassed customer support from start to finish so that every project gets done right the first time.

Request a quote today to discover how Sandin Manufacturing can help achieve your custom cable assembly goals.